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Advanced Predictive Maintenance Systems: A Data-Centric Approach to Failure Prediction, Downtime Reduction, and Cost Efficiency in Industrial Environments

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Advanced Predictive Maintenance Systems: A Data-Centric Approach to Failure Prediction, Downtime Reduction, and Cost Efficiency in Industrial Environments


Kunal Tighare



Kunal Tighare "Advanced Predictive Maintenance Systems: A Data-Centric Approach to Failure Prediction, Downtime Reduction, and Cost Efficiency in Industrial Environments" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Special Issue | Advancements and Emerging Trends in Computer Applications - Innovations, Challenges, and Future Prospects, March 2025, pp.1146-1151, URL: https://www.ijtsrd.com/papers/ijtsrd79786.pdf

Sudden equipment breakdowns in industries can severely disrupt operations which can cause significant production delays, expensive repairs, and even hazardous safety issues. Older conventional techniques, such as waiting for a device to break to repair it (reactive maintenance) or checking in on it periodically regardless if it needs attention or not (preventive maintenance), are not efficient in the best uses of resources. This research investigates a better way: predictive maintenance, which implies the maintenance of equipment with the use of IoT sensors, real-time monitoring, and machine learning for analysing contextual data to identify possible equipment failures before they happen. The system enables industries to intervene at the right moment by identifying early indicators and mitigating machine downtime while ensuring smooth operations. As the systems become more autonomous, the study seeks new methods for more complex machine learning approaches aimed at fine-tuning the failure prediction to improve the efficiency of industrial operations and make them safer and cheaper. Predictive maintenance opens the doors to better equip the industry to adapt to a more evidence based, forward-thinking, and robust approach toward machinery management.

Python, Machine Learning (ML), Internet of Things (IoT), MYSQL, Mongodb.


IJTSRD79786
Special Issue | Advancements and Emerging Trends in Computer Applications - Innovations, Challenges, and Future Prospects, March 2025
1146-1151
IJTSRD | www.ijtsrd.com | E-ISSN 2456-6470
Copyright © 2019 by author(s) and International Journal of Trend in Scientific Research and Development Journal. This is an Open Access article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0) (http://creativecommons.org/licenses/by/4.0)

International Journal of Trend in Scientific Research and Development - IJTSRD having online ISSN 2456-6470. IJTSRD is a leading Open Access, Peer-Reviewed International Journal which provides rapid publication of your research articles and aims to promote the theory and practice along with knowledge sharing between researchers, developers, engineers, students, and practitioners working in and around the world in many areas like Sciences, Technology, Innovation, Engineering, Agriculture, Management and many more and it is recommended by all Universities, review articles and short communications in all subjects. IJTSRD running an International Journal who are proving quality publication of peer reviewed and refereed international journals from diverse fields that emphasizes new research, development and their applications. IJTSRD provides an online access to exchange your research work, technical notes & surveying results among professionals throughout the world in e-journals. IJTSRD is a fastest growing and dynamic professional organization. The aim of this organization is to provide access not only to world class research resources, but through its professionals aim to bring in a significant transformation in the real of open access journals and online publishing.

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